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Hunan Qianhao Electrical And Mechanical Technology Development Co., Ltd.
Hunan Qianhao Electrical And Mechanical Technology Development Co., Ltd.
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C4 Magnetic Mold Clamping System

Product Details

Place of Origin: CN

Brand Name: QHMAG

Certification: CE

Model Number: QEMP-QMCS

Payment & Shipping Terms

Minimum Order Quantity: MOQ 1 Set

Price: USD $1,000~$10,000

Packaging Details: Bracket and Wooden Case

Delivery Time: 15-45 days, Depends On The Design

Payment Terms: L/C, T/T, Western Union, MoneyGram

Supply Ability: 15 Sets Per Month

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Specifications
Highlight:

C4 Magnetic Mold Clamping System

,

60degrees Magnetic Mold Clamping System

Application:
Used In Plastic Industrial For Quick Mold Change
Operation:
Simple And Only One People To Control The System
Material:
Steel, Magnet, Steel,Neodymium,Alnico,magnets
Usage:
Molds Holding
Quality Guarantee:
1 Year
Certification:
CE, ISO9001
Pole Size:
50, 70, 80mm
Color:
Steel Color
Safety Factor:
3 Times
Application:
Used In Plastic Industrial For Quick Mold Change
Operation:
Simple And Only One People To Control The System
Material:
Steel, Magnet, Steel,Neodymium,Alnico,magnets
Usage:
Molds Holding
Quality Guarantee:
1 Year
Certification:
CE, ISO9001
Pole Size:
50, 70, 80mm
Color:
Steel Color
Safety Factor:
3 Times
Description
C4 Magnetic Mold Clamping System

High Efficiency Magnetic Quick Mold Clamp System For Plastic Injection Machine

 

Quick Mold Change System is applied to injection molding machine, die casting machine, punching machine and turning machine through magnetic plate compatible with mold changer to achieve safe, fast and convenient replacement for large molds, to accomplish the effect of quick mold change.

The magnetic plate is a new type of magnetic quick mold clamping system with electric pulse opening and closing magnetic force. The magnetic circuit is designed by using the characteristics of different permanent magnet materials. The distribution of internal magnetic field lines is controlled by the electronic control system. The system reaches the internal balance and then uses the magnetic force to hold the mold.

 

 

 

Quick Mold Change System ComponentsC4 Magnetic Mold Clamping System 0

Standard Configuration
Magnetic Plate 1 Set Moveabla & Fixed side, Upper & Lower side
Main Control Cabinet 1 Set 4, 8, 12 Channels.
Remote Controller 1 Set Mechanical type and intelligent LCD touch type
Connecion Cables 1 Set Control cable, power cable, Signal cable, etc.
Accessories 1 Set Mounting screws, mounting rings, positioning rings
Optional Configuration Optional Functions
Fall Prevention Chain Temperature Detection Misalignment Detection
Die Lifter Proximity Detection Force Strength Detection
Die Arm Magnetic Saturation Magnetic Flux Detection

 

 

Advantages on manufacturing productivity

1) The magnetic clamping system (quick change mold) installation and mold change time can be reduced more than 10 times compare with traditional mold change system..

2) Magnetic plates are more flexible and can hold round molds, block molds or molds with square mold back planes, while simplifying the crafting process.

3) Improve the efficiency of mold change, reduce labor intensity .

Mold replacement and installation time can save more than 90%, which is very suitable for variety of products but few quantity orders, it can achieve the fast and on time delivery, therefore reducing production costs and save production time.

4) Any shape and size mold designed by different standard, without modification can be directly adsorbed on the magnetic plate. It is no restriction on Mold backplane standardization, expand the scope of mold applications.

5) Improve Production Automation

Magnetic plate is the key part of Quick Change Mold System, it reduces downtime and increase machine productivity.

6) Extend mold life, improve product quality, enhance the competitive of enterprises.

Magnetic plates clamp mold, the magnetic force evenly distributed in its connected surface, the mold backplane uniform force to ensure the clamping accuracy, so it is solved the mold deformation caused by the traditional point pressure clamping, improved the product consistency and mold life.

7) To avoid the security risk of mechanical stain

General mechanical clamping methods use bolts and platen, all have fatigue period, which may have hidden danger of sudden fracture failure. But magnetic plate inside without any moving parts, instantly can active the magnetic circuit and fix mold firmly on the machine templates, it is high-efficient, maintenance-free, environmentally and energy conservation.

 

Magnetic Plate Technical Parameter

Item Standard Magnetic Plate Celluar Magnetic Plate Full-Steel Magnetic Plate
Pole Size 50*50mm 70*70mm 80*80mm 70mm Hexagon 50*50mm 70mm Hexagon
Magnetic Strength Unit Area 16kgf/cm² 16kgf/cm² 16kgf/cm² 15kgf/cm² 15kgf/cm² 15kgf/cm²
Magnetic Strength Per Poles 350kgf 735kgf 980kgf 640kgf 735kgf 640kfg
Magnetic Plate Thickness 35, 45mm 50mm 52mm 37mm 37, 47mm 48mm
Magnetic Flux Penetration Depth 15mm 18mm 20mm 18mm 18mm 18mm
Ejector Hole Standard Standard Standard Standard Standard Standard
Control System Main Contorl Cabinet C4 C4/ C8 C8 C4/ C8 C4/ C8 C4/ C8
Remote Controller QRC-A
QRC-AC
QRC-A
QRC-AC
QRC-A
QRC-AC
QRC-A
QRC-AC
QRC-A
QRC-AC
QRC-A
QRC-AC
Max. Working Temperature 120℃,150℃
Standard Voltage AC 220V~480V, 50/60HZ
Proximity Sensor ≤5000KN 1pc 1pc - 1pc 1pc 1pc
>5000KN - 2pc 2pc 2pc 2pc 2pc
Sensing Distance 0.2mm
Temperature Sensor Standard, Detection temperature from 60 to 200 degrees
Dislocation Sensor Standard, Detection accuracy 0.1mm
Magnetic Saturation Sensor Standard, Detect whether the electric current is saturated
Magnetic Flux Sensor Optional, Detect changes in magnetic flux
Force Measurement Optional, Detect the strength of the magnetic force
Surface Seal Material for Both Side of Magnetic Plate Surface Material of Front Side Resin Resin Resin Metal Metal Metal
Surface Material of Back Side Metal Metal Metal Metal Metal Metal

 

 

 

 

 

Pre-Sale Info Sheet

Customer Information
Company Name   Company Address  
Contact Person   E-mail  
Telephone   Fax  
Injection Molding Machine Information
IMM Brand&Model  
Opening Force kN

 

Clamping Force kN
Nozzle Force kN
Ejector Force kN
Mould Capacity mm
Max temperature of Mould
Enclose Back- plate Drawing  
Mold Information
Mold Parameter Length(mm) Width (mm) Height (mm)
Maximum size of the mold mm mm mm
Minimum size of the mold mm mm mm
 
The max weight of mold kg The min weight of mold kg
Diameter of Mold Centering ring mm Mold Back-plate Material  
Mold with Insulation board YES
No
Mold with automatic thread demoulding structure YES NO

 

FAQ

1. How can i place an order?
Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.
For designing or further discussion, it is better to contact us with Skype / email / phone, in case of any delays.


2. What's the Difference Between Electromagnet and Electro-permanent magnet?
Both industrial magnets are electrically switched on/off. The main difference lies in 2 points.
First, electromagnet works on consistent electric power; if cutting off the power supply suddenly, it losses magnetic force. What distinguishes electro-permanent magnet from electromagnet is that the former does not use electricity during working. If cutting off the power, it can remain holding/lifting/gripping/clamping of the load.
Second, due to continuous power input, electromagnet has heat generation which might affect its workholding effectiveness during machining. Whereas that is no problem to EPM.

 

3. How about the warranty ?
We have 1 year warranty and lifelong maintenance.


4. What is your terms of delivery?
We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the one which is the most convenient or cost effective for you.

 
Send your inquiry
Please send us your request and we will reply to you as soon as possible.
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